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Intel will make the majority of its next-gen Nova Lake-S CPUs in-house as 18A process yields improve

Intel is reportedly shifting production away from TSMC for its upcoming Nova Lake-S generation as yields for its 18A node dramatically improve.

Intel will make the majority of its next-gen Nova Lake-S CPUs in-house as 18A process yields improve
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TL;DR: Intel plans to manufacture most Nova Lake-S CPUs internally after 18A node yields rose from about 65% to 85%, reducing waste and enabling higher volume. Intel Foundry, already producing Panther Lake chips across two North American sites, may replace TSMC N2 for Nova Lake amid less favorable TSMC pricing and limited optimization support.
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Intel's next generation of Nova Lake-S-powered desktop CPUs is reportedly on track for release later this year or early 2027, and so far we've heard rumors of cache-filled X3D-style mid-range offerings for PC games as well as flagship models with a whopping 52 cores.

Intel will make the majority of its next-gen Nova Lake-S CPUs in-house as 18A process yields improve 1

As a cutting-edge consumer processor architecture, Nova Lake was previously believed to use TSMC's 2nm (N2) process for its main compute tile, with only around 30% of the CPU tiles and chip technology manufactured internally via Intel Foundry on the company's 18A node. And we say previously, because a new report indicates that Intel is now planning to bring the majority of Nova Lake production in-house.

And the reasoning is sound; apparently Intel's 18A node yields have dramatically improved in recent months, going from 65% to 85%. The higher the yield, the fewer dies or chips go to waste, leading to a more efficient chip product and a notably higher quantity. Intel's 18A node production, which is being carried out across two sites in North America, is currently being leveraged for its 'Panther Lake' lineup of mobile processors, so the assumption is that with greater yields it can also take on more products like Nova Lake.

In addition to the improved yields, the report also notes that the shift to Intel Foundry production could also be on the cards for Nova Lake because TSMC has been giving Intel "less favorable pricing" for its 2nm process (N2) compared to other customers, alongside limited support when it comes to optimizing the chips.

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Question #1

Will Intel actually produce the majority of Nova Lake-S CPUs on its 18A process rather than TSMC's N2?

Question #2

Could Intel's foundry deals with NVIDIA, AMD, Microsoft, and OpenAI affect the timeline or scale of Nova Lake-S production on 18A?

Have a question not listed here? Ask below and TweakBot will answer it.

It will be interesting to see how this all plays out. Even if there's not enough time to make the 18A switch for the first wave of Nova Lake-S CPUs, with 18A yields increasing and Intel signing deals with companies like NVIDIA, AMD, Microsoft, OpenAI, and others to leverage its foundries for chip production, it's increasingly looking like TSMC's cutting-edge dominance is slowly diminishing.

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News Sources:techpowerup.com and x.com

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Kosta is a veteran gaming journalist that cut his teeth on well-respected Aussie publications like PC PowerPlay and HYPER back when articles were printed on paper. A lifelong gamer since the 8-bit Nintendo era, it was the CD-ROM-powered 90s that cemented his love for all things games and technology. From point-and-click adventure games to RTS games with full-motion video cut-scenes and FPS titles referred to as Doom clones. Genres he still loves to this day. Kosta is also a musician, releasing dreamy electronic jams under the name Kbit.

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