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How to make a motherboard (GIGABYTE Nanping Factory Tour)

By: Steven Bassiri | Editorials in Motherboards | Posted: Jun 23, 2015 2:12 pm

The DIP Line

 

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When you enter the DIP area, there is a lot going on as it's part of the factory where workers actually physically touch the motherboard. Before workers enter the area, they must test their electrostatic discharge (ESD) with this little machine.

 

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This is a manual insertion line where factory workers place different through-hole components such as portions of the IO panel and PCI-E slots.

 

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After some components are manually inserted, others which are smaller such as capacitors, are inserted into the PCB with auto insertion machines. This is a Juki JM-10 and it places capacitors (and there is a video below. GIGABYTE has worked closely with the Industrial Technology Research Institute of Taiwan (ITRI) and co-developed an in-line AOI (automatic optical inspection) to ensure that the placement of DIP components is perfect.

 

 

The machine in the video manually places DIP components such as capacitors. Then the placement of the components is checked with an in-line AOI. After the manual insertion, a wave-soldering machine produces a wave of solder which brushes up against the bottom of the motherboard to permanently solder the DIP components in place. After the soldering, the boards are inspected again.

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